Job description
• Plan, organize, and monitor daily production activities to achieve production targets and delivery schedules.
• Supervise manufacturing processes for cable trays, trunking, cable ladders, brackets, supports, and other metal fabricated products.
• Optimize manpower, machinery, raw materials, and production resources.
• Monitor production efficiency and minimize material wastage, downtime, and rework.
• Coordinate with the production team to resolve manufacturing issues and bottlenecks.
• Read, interpret, and prepare mechanical drawings, fabrication drawings, and shop drawings.
• Work with AutoCAD, SolidWorks, or other relevant engineering design software.
• Prepare cutting layouts, material take-offs, and bills of materials (BOMs).
• Review customer drawings and specifications to ensure manufacturability.
• Develop and improve product designs, dimensions, and fabrication methods.
• Provide technical support for customized products and special fabrication requirements.
• Oversee sheet metal cutting, shearing, punching, notching, bending, rolling, and forming operations.
• Have practical knowledge of CNC punching machines, laser or plasma cutting machines, press brakes, and shearing machines.
• Supervise MIG/TIG or other applicable welding and assembly operations.
• Ensure proper machine setup, tooling selection, and process parameters.
• Develop efficient production methods for perforated and solid-bottom cable trays, trunking covers, couplers, bends, tees, reducers, and related accessories.
• Coordinate with maintenance personnel to ensure machinery reliability and minimum downtime.
• Ensure products meet approved drawings, customer specifications, and applicable industry standards.
• Monitor dimensional accuracy, hole patterns, bending angles, weld quality, and assembly tolerances.
• Coordinate inspection activities with the Quality Control (QC) team.
• Ensure proper implementation of quality procedures and corrective actions.
• Monitor surface finishing and coating processes, including galvanizing, powder coating, and other applicable finishes.
• Maintain inspection records and support quality audits.
• Prepare material requirements and coordinate with the procurement and stores departments.
• Monitor consumption of galvanized steel, stainless steel, aluminum, and other sheet metal materials.
• Optimize nesting and cutting layouts to reduce scrap and material costs.
• Monitor production costs, labor utilization, and consumable usage.
• Support cost estimation and quotation preparation for customized fabrication jobs.
• Coordinate preventive maintenance of production machinery and fabrication equipment.
• Ensure compliance with workplace safety procedures and proper machine guarding.
• Identify opportunities to improve productivity, reduce waste, and enhance product quality.
• Implement lean manufacturing practices, 5S, and other process improvement initiatives where applicable.
• Train and guide production operators, technicians, and fabrication workers.
• Coordinate with Sales, Design, Procurement, Stores, QC, and Dispatch departments.
• Review production schedules and ensure orders are completed within the required lead time.
• Prepare daily and monthly production reports, including output, rejection rates, downtime, and material consumption.
• Assist in resolving customer technical queries and production-related complaints.
• Experience in cable tray, cable trunking, cable ladder, electrical enclosure, or similar metal product manufacturing is preferred.
• Proficiency in AutoCAD and familiarity with SolidWorks or other CAD software.
• Practical knowledge of CNC punching, press brake bending, shearing, cutting, welding, and sheet metal forming processes.
• Knowledge of engineering drawings, GD&T, material specifications, and fabrication tolerances.
• Understanding of production planning, quality control, and cost optimization.
• Familiarity with ERP systems, inventory control, and production reporting is an advantage.
• Strong technical and problem-solving skills.
• Good production planning and organizational abilities.
• Ability to lead and coordinate shop-floor teams.
• Knowledge of sheet metal fabrication processes and manufacturing equipment.
• Strong attention to detail and commitment to quality.
• Ability to work under pressure and meet production deadlines.
• Good communication, reporting, and coordination skills.
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