Job description
• Plan, organize, and supervise daily production activities for AHU, FCU, and HVAC equipment manufacturing.
• Ensure production schedules are achieved while meeting quality, cost, and delivery targets.
• Manage fabrication, insulation, powder coating, assembly, wiring, testing, and final dispatch activities.
• Coordinate with Engineering, Planning, Procurement, Quality, and Maintenance departments to ensure uninterrupted production.
• Optimize manpower, machine utilization, and material availability to maximize productivity.
• Monitor production KPIs such as productivity, efficiency, rejection rates, rework, and on-time delivery.
• Implement Lean Manufacturing, 5S, Kaizen, and continuous improvement initiatives to reduce waste and improve operational efficiency.
• Ensure compliance with ISO standards, health and safety regulations, and company policies.
• Lead, train, and mentor production supervisors and shop floor employees to improve performance and productivity.
• Conduct root cause analysis for production issues and implement corrective and preventive actions.
• Ensure preventive maintenance schedules are followed to minimize equipment downtime.
• Work closely with the Quality team to ensure products comply with customer specifications and international HVAC standards.
• Review production reports and provide regular updates to senior management.
• Bachelor's Degree in Mechanical Engineering, Production Engineering, Industrial Engineering, or a related field.
• 8–15 years of experience in HVAC manufacturing, sheet metal fabrication, or engineering manufacturing.
• Minimum 4–5 years of experience in a Production Manager or similar leadership role.
• Experience in manufacturing AHUs, FCUs, Heat Recovery Units, and ventilation products is highly preferred.
• GCC/UAE manufacturing experience is an added advantage.
Technical Skills
• Strong understanding of HVAC manufacturing processes.
• Experience in sheet metal fabrication, laser cutting, punching, bending, welding, and powder coating.
• Knowledge of AHU/FCU assembly, refrigeration piping, electrical wiring, and performance testing.
• Familiarity with production planning, capacity planning, inventory management, and ERP systems.
• Working knowledge of ISO 9001 Quality Management Systems.
• Understanding of Lean Manufacturing, Six Sigma, TPM, and 5S methodologies.
Key Competencies
• Strong leadership and people management skills.
• Excellent planning and organizational abilities.
• Analytical thinking and problem-solving capability.
• Effective communication and coordination skills.
• Ability to work under pressure and meet production deadlines.
• Strong decision-making and conflict resolution skills.
Key Performance Indicators (KPIs)
• Achievement of daily and monthly production targets.
• On-time delivery performance.
• Overall Equipment Effectiveness (OEE).
• Productivity and labor efficiency.
• Product quality and first-pass yield.
• Scrap, rejection, and rework reduction.
• Machine uptime and maintenance compliance.
• Inventory utilization and material wastage.
• Safety compliance and incident-free operations.
• Continuous improvement and cost-saving initiatives.
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