Direct Wrap Screen Operator

PRINCIPAL ACCOUNTABILITIES The Direct Wrap Screen Operator sets up and operates direct-wrap screen manufacturing machines to produce sand-control screens in accordance with drawings, specifications and quality standards. The role ensures accurate machine setup, consistent weld/wrap quality, productivity and safety, and supports achievement of production targets. JOB RESPONSIBILITIES A. Machine Setup & Operation • Set up and operate direct-wrap screen machines including loading of wire, rods and base pipe. • Set machine parameters (wrap pitch, tension, weld current, speed) per specification and product requirements. • Operate the machine through the wrapping and resistance-welding process to produce screens to drawing. • Achieve production targets while maintaining quality and minimising scrap. B. Quality & Inspection • Perform in-process checks on wrap pitch, gap, weld integrity, outer diameter and length. • Identify and segregate non-conforming screens and report through NCRs. • Maintain product identification and traceability throughout the process. C. Material Handling & Setup Support • Prepare and handle base pipe, wire and consumables safely using approved lifting aids. • Support changeovers, tooling and roll changes for different screen sizes. • Assist with screen machine setup and related fabrication as required. D. Maintenance & Housekeeping • Perform routine cleaning and first-line maintenance and report equipment faults. • Maintain tools, consumables and the work area in good order. • Record production data and complete required documentation. E. Quality, HSE & Compliance • Comply with API Q1 / ISO 9001, work instructions and process specifications. • Ensures 5S is implemented in the work area. • Follow HSE requirements and Safety Guidelines, use appropriate PPE and report unsafe conditions. • Complies with the Company Code of Business Conduct. REQUIRED COMPETENCIES • Must complete minimum training required specified in Employee Qualification and OJT Form No. S 1-026F. • Ability to set up and operate screen-manufacturing / wrapping and welding machines. • Ability to read drawings and specifications and use measuring instruments. • Attention to detail, safety awareness, teamwork and reliability. • Ability to handle materials safely and work rotating shifts / overtime as required. QUALIFICATION GUIDE • Education : ITI / Diploma or equivalent technical qualification. • Experience : Minimum 2-4 years operating screen-manufacturing or similar production machinery (oil & gas/ sand-control screens preferred). • Communication : Basic working English. • Working Condition : Shop-floor environment; shift and overtime as required.